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Robot laser flying welding technology is a new high-tech laser welding technology that uses a robot to control a laser galvanometer for scanning and welding. The robot arm is closely matched with the laser galvanometer. There is no contact with the workpiece during the welding process. The position of the weld seam is flexible and variable. The movement of the robot arm and the laser galvanometer scanning welding are performed simultaneously, which eliminates to the greatest extent the problems caused by repeated positioning before each welding section. It eliminates the waste of non-production time, maximizes the online working time of the laser, and improves production efficiency.
Used in automobile manufacturing, aviation industry, etc. In the automotive field, laser flight welding is mainly used in car seat panels, instrument-related parts, door structures, trunk lids, etc. It can also be applied to plastic parts and other products made of different materials such as aluminum alloys, galvanized sheets, and new energy battery modules. of welding.
Aluminum alloy laser welding application at General Motors factory (Image source: General Motors)
The main advantages of laser flight welding are as follows:
The robot arm is closely matched with the laser galvanometer. There is no contact with the workpiece during the welding process. The position of the weld seam is flexible and variable. The movement of the robot arm and the laser galvanometer scanning welding are performed simultaneously, which eliminates to the greatest extent the problems caused by repeated positioning before each welding section. It eliminates the waste of non-production time, maximizes the online working time of the laser, and improves production efficiency, as shown below:
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Jiangshen automated robot laser flight welding solution:
Jiangshen Automation integrates FANUC robots, TRUMPF galvanometers, Blackbird galvanometers, FANUC lasers, laserline lasers, and IPG lasers. Han's Laser has developed professional technology for robotic laser flight welding applications and can provide customers with comprehensive laser Welding solutions.
The main components of robotic laser flight welding are as follows:
For example, for the currently popular lithium battery module welding, Jiangshen Automation has developed a laser flight welding system for lithium battery components, which can be widely used in the automotive parts industry, such as power batteries, seats, doors and other fields.
Jiangshen’s automated robot laser flight welding technology:
For robot laser welding, external trajectory optimization software can be used to output the robot's trajectory and speed curve to the galvanometer work control system to ensure that all welds scanned by the galvanometer are within the robot's welding trajectory, realizing the integration between the robot and the vibrator. Coordinated work of mirror and laser welding.
Robotic laser flight welding can achieve high efficiency and high quality welding. The maximum welding speed can reach 100M/min . The production efficiency is extremely high, the thermal deformation is small, and the heat input is low, ensuring high precision of the workpiece after welding. According to actual welding needs, welds of any shape such as O -type, S -type, C -type, etc. can be accurately designed.
Weld renderings
Jiangshen Automation also provides the following products, technologies and services:
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